When packaging fails, it affects returns, complaints, safety, and your brand. Understanding common failure modes helps you prevent them early.
Structural Failure Modes
- Crushed corners and panel collapse
- Insufficient protection for drops or vibration
- Components shifting or colliding inside the pack
Sealing & Sterility Failures (Medical Devices)
- Seal contamination
- Weak seals or channel leaks
- Inadequate sterile barrier performance
Print & Labeling Failures
- Unreadable text or barcodes
- Color mismatches across runs
- Incorrect or outdated regulatory statements
Prevention Strategies
- Run appropriate transit tests
- Validate seals and materials for your environment
- Include packaging in your design reviews, not as an afterthought
Influence Packaging can review your current packaging and flag high-risk areas before they become field problems.